Xerox anouncement...

I am a Xerox retiree and live 2 miles from the lab. Obviously it is not a corporate secret, I'll make some phone calls.
The popular toner transfer method currently used by many of us was developed here and patented in 1953. Off course the patent has expired and after 25 years it became public domain.
 
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demonicpicaxeguy

Senior Member
i didn't think this was anything new since there has been various companies dealing with things like printed aerials and such,

when we can literally print a basic transistor i'll be in la la land, think of the possibilities with that, printable memmory anyone?
imaging a pile of paper as a crude microcontroller
 

demonicpicaxeguy

Senior Member
i'd like to see it progress to somthing more of a dumb super thin polycarbonate micro OLED panel with limited touch screen capabilities and a simple spi or serial interface, or wirelessly connected to your adsl connection and the daily news paper would be downloaded each day or as things happen,

even better would be interctive touch sensitive wall paper .....
 

jmumby

Senior Member
I would just like ot be able to print on a pcb with an inkjet, this toner transfer gig is doing my head in.
 

demonicpicaxeguy

Senior Member
I bet a short on a paper PCB would be interesting!
i think they will probably favour a thin polycarbonate or somthing similar

although ...

teacher: "now johnny, why didn't you do your homework this time?"
johnny: "well miss, i did do it, but it.. it ... kinda burst into flames..."
teacher: "what do you mean kinda burst into flames"
johnny: "well miss,i left it on the table where i did it last night and my dog tried to eat it"
teacher: "oh dear is your dog alright?"
johnny: "yeah , he just got a little hot under the collar"
 

demonicpicaxeguy

Senior Member
Well you can buy inkjet printers that print direct to cd so you could atleast do something 120x120.
i've looked at trying that before but i don't have the money for one of those printers, and the only person i know who has one won't let me use try it :(
for the time being i'm quite content with the photoresist method and plain paper i'm getting traces a small as 0.2mm with incredible reliability
 

manie

Senior Member
DemPicGuy: Can you please share, how do you expose your positive ? What UV source (type,power etc.) ? How long do you expose for ?

I use transparencies with GE 125W UV bulb (similar to Hg-vapour) and I get reasonably good results with 5-6mins exposure. I would like to try the plain paper way as I think the final PCB could maybe be a bit "cleaner" AND off-course is cheaper too.....
 

demonicpicaxeguy

Senior Member
DemPicGuy: Can you please share, how do you expose your positive ? What UV source (type,power etc.) ? How long do you expose for ?

I use transparencies with GE 125W UV bulb (similar to Hg-vapour) and I get reasonably good results with 5-6mins exposure. I would like to try the plain paper way as I think the final PCB could maybe be a bit "cleaner" AND off-course is cheaper too.....
essentially what i do is print a mirrored version of the circuit and place it inkside down against the photoresist layer and sandwich that between somthing transparent like a sheet of perspex or glass depending on size,

exposing i used to use the fish tank light but my father in law has changed the setup so now i just use a desklamp with an energy saver in it (11w) for 10 to 20 mins depending on the photo resist

after that is use draino at room temperature 1Xtsp /litre maybe 2Xtsp in winter, i find i get very good results i swish it around it vigouresly and don't let the pcb get near the bottom where the highly concenrated draino crystals will still be disolving, after about 5ish mins of that you should see a very very well defined pattern depending on how flat to the pcb your paper was

after that etch in whatever way you like, i use ferric chloride in an icecream container outside on the grass and wallha! a pcb,

one of the key things to it though especially if doing traces smaller than 0.5mm is to make sure your paper and pcb is very flat otherwise you can get the finer traces eroded into a little bit

i think i might have to put this up on a webpage as i seem to get a few people very interested in it
 

Technical

Technical Support
Staff member
Well you can buy inkjet printers that print direct to cd so you could atleast do something 120x120.
We've got a microboards CD printer and a couple of years back we milled a circle of FR4 and tried exactly that. It went through and printed ok as expected, but inkjet printing via that method is just not dark or consistant enough - the inkdots do not merge like they do on an absorboant material like paper so there were lots of tiny streaks and gaps which makes it a pretty useless method for PCBs!
 

russbow

Senior Member
I've read on some Yahoo User Group that Epson Durabright inks work. Seems they have a large "plastic" content.

Russ
 

jmumby

Senior Member
i've looked at trying that before but i don't have the money for one of those printers, and the only person i know who has one won't let me use try it :(
for the time being i'm quite content with the photoresist method and plain paper i'm getting traces a small as 0.2mm with incredible reliability
Photo boards are waaaaaaay to exspensive down here, like $13.00 for 100x150mm. I fix photocopiers so other than a endless supply of LCD's, stepper motors and sensors I can pretty much practice to my hearts content with toner transfer. Albiet tediouse I know if the transfer worked then the etch will. Does anyone know the science behind the danger of the chemicals? I mean it says don't touch it but what is the best way to neutralize or despose of the chemicals? Read somewhere to just use soap powder!
 

demonicpicaxeguy

Senior Member
Photo boards are waaaaaaay to exspensive down here, like $13.00 for 100x150mm. I fix photocopiers so other than a endless supply of LCD's, stepper motors and sensors I can pretty much practice to my hearts content with toner transfer. Albiet tediouse I know if the transfer worked then the etch will. Does anyone know the science behind the danger of the chemicals? I mean it says don't touch it but what is the best way to neutralize or despose of the chemicals? Read somewhere to just use soap powder!
aparently you can neutralize ferric chloride with sodium hydroxide (aka draino ) dilute it and send it on it's merry way down the drain,which probably couldn't be a better solution since you use the sodium hydroxide to strip off the photostrip off the pcb anyway
 

demonicpicaxeguy

Senior Member
What about Ammonium persulfate?
i'm not entirely sure, the only reason i do what i do with ferric chloride is because that what i was advised i could do by my local council as well as dispose of it free of charge,

as with any chemical i recommend reading the MSDS

http://www.sciencelab.com/xMSDS-Ammonium_persulfate-9922930

http://www.sciencelab.com/xMSDS-Ferric_Chloride_TS-9925886

acording to both msds's

"Waste Disposal:
Waste must be disposed of in accordance with federal, state and local environmental​
control regulations."

most of the local councils across Australia will have somwhere you can drop off your waste and hazardous chemicals for free of charge (some will even come to you and take it away)
i would imagine it would be a similar case across most countries

 

manie

Senior Member
DemonPic: The only difference between our methods seem to be, you use plain paper and I use tranparencies. You use Ferric-Chloride while I use 25% H-Peroxide + 75% of HCl (pool acid). Nasty stuff but it etches VERY clean and QUICK. Traces down to 0.4mm, IF and only IF, exposure is OK and development = OK... Developer I use 1%(weight) in summer, 2% in winter, solutions for about 2mins total with rinsing in between to check the development does not go "too far". It is a visual "feeling" thing when you think the development is OK, I look at the exposed copper, if nice and shiny copper colour, no resist colour left, it is ready. Development is NB NB NB or else your etchant battles and that is when I find that thin traces are eroded. I've done one board on Friday, will post a pic.
 
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